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A leading fire truck vehicle manufacturer enhances design and development with

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Organization

A renowned manufacturer specializing in a wide range of fire trucks - including Aerial, Pumper, and custom-built models - sought to scale up production and diversify its product line. However, the company faced significant challenges in design efficiency and manufacturing turnaround time.

Challenges

Here are the major challenges that the client faced:

  1. High backlog due to limited design and production capacity
  2. Delays in production, leading to increased costs and reduced delivery reliability
  3. Custom specifications for each truck demanded high design flexibility and manufacturability
  4. Manual design processes slowed down design turnaround time
  5. Manufacturing drawings needed to meet Design for Manufacturing (DFM) standards

Solutions

Concept > CAD > Drawing: The design process for the ‘Fire truck’ involved several stages:

  • Concept:

    • Created layout drawings based on client requirements
    • Incorporated standard components to streamline design

  • CAD Creation:

    • Finalized truck designs and developed parametric CAD models
    • Introduced iLogic rules to automate manual design tasks
    • Optimized repetitive processes for faster turnaround time

  • Drawing:

    • Generated detailed drawings aligned with DFM standards
    • Developed bots to automate DXF file creation for laser cutting
    • Built bots to consolidate BOM-based drawings and generate PDFs

Benefits

  1. Reduced Design Errors: Automation via iLogic rules minimized human error
  2. Lower Material Scrap: BOT-driven processes improved precision and efficiency.

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